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Lifting Chevrolet Bolt EV for better offroad performance: easier than you think

5K views 13 replies 10 participants last post by  Packard V8  
#1 ·
They say high ground clearance is a mindset . . .

The huge dents in my undercarriage would like to have a word, while that's mostly true, it turns out you can augment your Bolt's offroad capability with a cheap lift kit off ebay.

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Installing it is about as intuitive as you'd expect, with a couple caveats:
When you are renting/buying spring compressors, make sure they are pretty short, I had a lot of trouble positioning the compressors to where it wouldn't hit into the frame of the car.
Furthermore, if you undo both rear struts (instead of one at a time) you can release the springs which makes removing them a whole heck of a lot easier to work with.
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You can also avoid taking off the wheel well covers, my rear ones were pretty destroyed, so I removed them to attempt to fix them, which did make it easier. If you have intact liners, I'd recommend leaving them installed and working around them.

For the front suspension, I found it to be significantly easier than the rear, thanks to the fact that spring compressors are not needed. You can also leave the wheel liners in, which speeds up installation. My biggest recommendation is removing the hood, that really helped us with working space to get the window wiper motors out. Which we found necessary to remove. We circumvented taking the window wiper arms off by taking the wiper blades off, and lifting the plastic cover off of them, tetris style. This saved us a lot of hassle of hunting down the correct piece to remove the wiper arms. Once that's off there are three screws, undo those.
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We then undid this part, I'm not sure what it's called, however I jacked up the suspension and wiggled it off, you need an allen key to get it off.
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and then break the orange tab off the little hat thing on top of the spring. you can then just barely slip the spacers on top of the hats, and then jack the suspension back into place, making sure to slowly align everything.


This was a big upgrade to the Bolt that I've wanted to do for years, thanks to Keith for sending me the right ebay link for the lift kit. You have to get an alignment done afterwards, but it's totally worth it.

I will be testing it offroad soon, the next thing that needs to be installed beforehand is a steel skidplate, as all of the underbody shielding has been destroyed under my car and there are lots of pipes/wires exposed.
 
#6 ·
Neat! While I'll never need that myself, I second the request for pics of the finished project! :)

We then undid this part, I'm not sure what it's called, however I jacked up the suspension and wiggled it off, you need an allen key to get it off.
That is a sway bar link / stabilizer link. A part that has a suspect rate of failure (mine, the only other person w a Bolt that I know personally, and a whole lot of helpful ppl on here who's posts made the resultant sound easy to diagnose).
 
#9 ·
I will be testing it offroad soon, the next thing that needs to be installed beforehand is a steel skidplate, as all of the underbody shielding has been destroyed under my car and there are lots of pipes/wires exposed.
Have you considered using a heavy (1/2" thick) plastic skid plate. I put one on my 4 seat RZR that is bullet proof. It's like having one huge rock slider under the whole vehicle. I realize the RZR is a much lighter vehicle but I think the material on it would withstand anything you would be doing offroad in a Bolt. Of course, you would have to get material and fab it because I doubt that anyone is making aftermarket skid plate for Bolts. Or contact SuperATV and see if you can talk them into cutting a custom one to your dimensions.
Just a thought. Maybe not a very good one.:rolleyes:
 
#12 · (Edited)
I did something similar when I lifted my old Subaru, and one thing I will say is keep a solid lift kit jack handy during install and for trail fixes later. A regular car jack just does not give you the clearance or stability once you’ve added height. I have seen guys get stuck trying to swap a flat off-road with the stock torin black jack, and it’s sketchy. If you are planning more desert runs, investing in a good quality lift jack will save you from a ton of hassle. Best of luck.
 
#13 ·
that’s pretty much the story with these cheap lift kits install isn’t terrible, but working around tight spaces with compressors can be a pain. Doing both rears at once like you mentioned definitely makes life easier and leaving good liners in place saves extra hassle. The fronts are always nicer since you don’t need compressors, just a little patience with the wiper motor setup. When I did mine a tall 3-ton jack was a lifesaver my smaller floor jack just didn’t give enough reach or stability