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Capacity of 2020 Bolt with New Battery after 20,000 Miles

6.4K views 30 replies 18 participants last post by  JerryP  
#1 ·
I’ve tracked battery degradation in the EVs we’ve driven during the past decade. The short answer is that our Nissan Leaf lost a lot, our Chevy Bolts not so much.

I keep detailed logs of our EVs. Beginning with a Nissan Leaf through two Chevy Bolts, I’ve recorded more than a dozen different parameters each time the car is charged. I do this so I can authoritatively answer questions from newbies to EVs and those considering an EV what kind of battery degradation they can expect.

Our 2015 Leaf suffered serious battery degradation in the heat of Bakersfield, California summers where temperatures above 110 F (44 C) are not uncommon. Consequently, the car’s limited range was reduced even further after three years. The Leaf lost 17% of its capacity in only 17,000 miles of travel, leaving us with a piddly 19 kWh when we returned the car to Nissan.

Since switching to the Bolts, we’ve traveled nearly 70,000 miles on three different batteries. Each battery has lost about 5% of its capacity over 20,000 to 30,000 miles. Importantly, this modest capacity loss hasn’t affected how we use the cars or how far we can drive them.

Disclosure: I worked for GM’s Delco-Remy Division 1968-1970 as a cooperative engineering student. I was a member of UAW Local 1981 until the National Writers Union left the UAW in May 2020. The Chevy Bolt is assembled by UAW Local 5960.

Nevertheless, I continue to track the Bolt’s performance. I enter the data on a paper record and then later enter the data into a spreadsheet.

90% of my charging is done at home, and I always charge to 100% when I am not on the road. My reasoning is that most EV drivers will do likewise. Most people will not make any effort to extend the battery’s life. Instead, they will treat the EV much the same as the gasser they replaced it with. They’ll simply “fill it up” and that’s what I am trying to replicate.

Here’s a list of the previous articles I’ve written on this topic.
After 20,000 miles on the new battery, Torque Pro is showing Bat Cap Est of 56.5 kWh and Bat Cap Raw Ah of 176.6 following the last charge. Since newly installed the battery’s Ah capacity has declined 9%. The calculated capacity has declined about 5%.
In this version of the chart, I’ve dropped the Bat Cap Est as it’s determined directly by the Raw Ah capacity. This has eliminated some of clutter in the chart making the trends easier to see.

What’s noteworthy is that the calculated capacity has only declined 5%. The calculated capacity is what we use to actually drive the car. That’s the number of kWh the car believes it has to work with.

Capacity Of 2020 Chevy Bolt With New Battery At 20000 Miles


Percent Used Method to Calculate Battery Capacity
We can infer battery capacity by knowing how much of the battery was used for so many kWh consumed between full charges. For example, if on a full charge, we consumed 31.2 kWh and arrived home with 45.9% State-of-Charge. The battery’s calculated capacity is 57.7 kWh.

31.2 kWh/(1-0.459) = 57.7 kWh

This is the battery’s calculated capacity remaining. It’s a good measure of how much battery capacity you have to work with. As noted above, the calculated battery capacity has declined about 5% over 20,000 miles.

After 20,000 miles, the new battery has approximately 60 kWh of usable capacity. The average efficiency of the Bolt during this period is 4.3 kWh/mile. The remaining usable capacity at the average efficiency I’ve measured provides an approximate range of 258 miles after 20,000 miles of use. This is roughly comparable to the EPA estimated range of 259 miles when the battery was new.
 
Discussion starter · #4 ·
Very nice write-up Paul. Thanks for taking the time and effort to put that all together.

I've had 3 Volts and 3 Bolts. Two of the Volts were driven over 100,000 miles, always charged to 100% every day. While I didn't keep records, I never noticed any loss in range other than the usual seasonal variations. (I also live in Bakersfield, by the way.) The third made it to 75,000 miles with no noticeable battery degradation. My first Bolt was a 2019, and for the first two years, I charged to 100% daily. Again, never noticed any degradation. I started charging it to no more than 90% after the battery fire fiasco. It only had the new battery for a few months until I traded it, along with the last Volt, for two 2023 Bolt EV 2LTs.

Now, we charge those to 90% daily unless going on a long trip, when we'll bring them up to 100% just before leaving. According to Recurrent Auto data, both the 23s are well above the average range for the battery age and mileage. So, I'm just going to keep doing the same thing and not worry about it. I think the cars will fall apart before any battery degradation becomes an issue.
Yeah, if I wasn't such a nerd I'd just drive it and forget about it. But I get a lot questions about "well how long will that expensive battery last" so I am prepped to answer that question authoritatively. My brother bought a Bolt and he just drives it. "Fills it to full" when needed and that's it.

Surprising number of Bolts in Bakersfield. Of course Teslas are on every corner. ;)

Paul
 
Discussion starter · #10 ·
A book on my display case fell over. That was the extent, plus a good ride on the bed. ;)

Quake was very near the epicenter of the great 1952 quake that leveled Tehachapi and killed people in Bakersfield.

Stay tuned. The White Wolf Fault is a major fault and it likely intersects with the Kern River Fault. If that breaks again, it could do real damage.

Paul
 
Discussion starter · #17 ·
I’ve tracked battery degradation in the EVs we’ve driven during the past decade. The short answer is that our Nissan Leaf lost a lot, our Chevy Bolts not so much.

I keep detailed logs of our EVs. Beginning with a Nissan Leaf through two Chevy Bolts, I’ve recorded more than a dozen different parameters each time the car is charged. I do this so I can authoritatively answer questions from newbies to EVs and those considering an EV what kind of battery degradation they can expect.

Our 2015 Leaf suffered serious battery degradation in the heat of Bakersfield, California summers where temperatures above 110 F (44 C) are not uncommon. Consequently, the car’s limited range was reduced even further after three years. The Leaf lost 17% of its capacity in only 17,000 miles of travel, leaving us with a piddly 19 kWh when we returned the car to Nissan.

Since switching to the Bolts, we’ve traveled nearly 70,000 miles on three different batteries. Each battery has lost about 5% of its capacity over 20,000 to 30,000 miles. Importantly, this modest capacity loss hasn’t affected how we use the cars or how far we can drive them.

Disclosure: I worked for GM’s Delco-Remy Division 1968-1970 as a cooperative engineering student. I was a member of UAW Local 1981 until the National Writers Union left the UAW in May 2020. The Chevy Bolt is assembled by UAW Local 5960.

Nevertheless, I continue to track the Bolt’s performance. I enter the data on a paper record and then later enter the data into a spreadsheet.

90% of my charging is done at home, and I always charge to 100% when I am not on the road. My reasoning is that most EV drivers will do likewise. Most people will not make any effort to extend the battery’s life. Instead, they will treat the EV much the same as the gasser they replaced it with. They’ll simply “fill it up” and that’s what I am trying to replicate.

Here’s a list of the previous articles I’ve written on this topic.
After 20,000 miles on the new battery, Torque Pro is showing Bat Cap Est of 56.5 kWh and Bat Cap Raw Ah of 176.6 following the last charge. Since newly installed the battery’s Ah capacity has declined 9%. The calculated capacity has declined about 5%.
In this version of the chart, I’ve dropped the Bat Cap Est as it’s determined directly by the Raw Ah capacity. This has eliminated some of clutter in the chart making the trends easier to see.

What’s noteworthy is that the calculated capacity has only declined 5%. The calculated capacity is what we use to actually drive the car. That’s the number of kWh the car believes it has to work with.

Capacity Of 2020 Chevy Bolt With New Battery At 20000 Miles


Percent Used Method to Calculate Battery Capacity
We can infer battery capacity by knowing how much of the battery was used for so many kWh consumed between full charges. For example, if on a full charge, we consumed 31.2 kWh and arrived home with 45.9% State-of-Charge. The battery’s calculated capacity is 57.7 kWh.

31.2 kWh/(1-0.459) = 57.7 kWh

This is the battery’s calculated capacity remaining. It’s a good measure of how much battery capacity you have to work with. As noted above, the calculated battery capacity has declined about 5% over 20,000 miles.

After 20,000 miles, the new battery has approximately 60 kWh of usable capacity. The average efficiency of the Bolt during this period is 4.3 kWh/mile. The remaining usable capacity at the average efficiency I’ve measured provides an approximate range of 258 miles after 20,000 miles of use. This is roughly comparable to the EPA estimated range of 259 miles when the battery was new.
Note that there's a typo in the text. It's not 4.3 kWh/mile but 4.3 miles/kWh. My apologies for not catching that sooner. My thanks to Bill Burke for pointing it out. ;)
 
Discussion starter · #21 ·
New battery should not have software 80% limit. The software was to detect a potential fault in existing batteries, in part so GM wouldn't have to replace them.
Correct. My new battery was not locked. It was destined as a replacement for someone who didn't show up. I did and I got it.

Paul